Double-skin Containers Without Pressure For Isocyanate And Polyol

• volume of containers is 250 l, are equipped with stirrers with electric motor
• material hopper on the cover of each container is equipped by silica-gel air drying
• cooling and heating by oil and circulatory pumps
• heating of oil by electric convector, cooling by cooling unit with closed circuit
• indicating of oil level increase
• continuous level indication of each component on the main control panel and touch LCD display
• each container is equipped with pump for filling of containers from barrels
• heated suction pipeline for components

Component Dosing

• two accurate dosing gear pump with cycloidal gear boxes and electromotors
• components are cleaned before entering the pumps, shell of filter is heated
• pumps are heated
• reading of component pressure with blocking of pump running during maximal value

Head Suspension

• on slewing arm with manual transversal movement between the units placed into semicircle
• longitudinal radial movement over the unit with mould execute sliding conduction in the axe of arm
• correction of height by pneumatic balanced device
• position during pouring is stabilized by brakes of transversal or longitudinal movement
• suspension on the joint bar allows manual movement of head during pouring
• position of head with regard to units axe is read by inductive sensor
• position, in which the unit is situated, is displayed on the touch LCD display

Mixing Head

• is constructed for two PUR components, with the possibility of supply of colour concentrate
• coloring device (container for colours) cab be bought individually, see accesorries
• inlet for rinsing by rinsing medium and blowing
• mixing of both component is executed by rotary mixer with electromotor over the toothed belt
• setting up of the accurate revolutions of mixer is displayed on the LCD display (RPM)
• inlet and recycling pressure hoses are heated
• mixing chamber is equipped with the cooling shell for water cooling from external aggregate

Rinsing Of Mixing Head

• pressure tank with the volume of 45l
• continuous indication of level on the main switchboard and on the LCD display
• emergency control of rinsing

Units Moulds Bracket

• construction is made of 18 or 24 modular sections for fixing of two-piece or three-piece moulds with dimensions W240xL420xH230mm
• units opening and closing by the pneumatic cylinder with mechanical lock during closing - fully electric control for each unit
• fully electric control for each unit
• closing is two-hand after pouring is automatic or manual opening is automatic or manual
• otevírání je automatické nebo ruční
• setting up of lean of unit with range ± 30°
• each lower desk of unit is heated adjustable regulation always for 6 units
• the same heating for upper desks must be ordered by ordering the machine

Main Switchboard

• control of motors for container filling, of stirrers, of heating and cooling pumps and of dosing pumps
• set up and regulation of temperature of heated hoses, of oil, of dosing pumps and filters
• display of components temperature in containers for POLYOL and ISOCYANATE
• setting up and control of unit temperature, common for 6 units
• blocking of running during the deviation of actual temperature and set temperature
• display of level of POLYOL and ISOCYANATE
• blocking of running during shortage of one of component and during the rinsing
• switch “holding operation” for saving of energy during shot-down of production
• automatic switching off dosing pumps during overrun of maximal pressure
• colour touch LCD display

Colour Touch LCD Display

• setting up of desired flow rate of mixture from head (ml/s)
• setting up of desired volume rate of ISOCYANATE to 100% of POLYOL
• counter for cycles of pouring, rinsing, operating hour, number of product
• setting up of doses for each unit individually (ml)
• calculated time is automatically displayed from setting dose and discharge
• setting up of time and of day in the week for automatic switching of heating the moulds (preheating before starting the production)
• setting up of correct revolutions of head stirrer for pouring and individually for rinsing RPM
• setting up of production batch for regular notice to the number of made products
• setting up of time for looping the operation of stirrers of components in containers and pumps for oil
• report “rinsing necessary” if the material stays in head without rinsing for longer time than is setting
• possibility of prevention of change the important technical parameters by the help of password
• operating report (“minimal level”, “air pressure decrease”, “temperature out of working range
• breakdown report (“ circuit breaker breakdown”, failure phase”, “button error” ….)

Control Panel Next To The Head

• switch / switch off of electromotor for head of stirrer
• control of carrier brakes and arm
• control of backsplash, pouring, rinsing and blowing
• switch / switch off of the inlet of colour concentrate 1 and 2
• touch monochrome LCD display for setting and control of the device state
• function of “start” button placed in grip is automatically changed according the position of head

Technical Parameters

Suitable accesories for machine

• Air Drier Freezing – for totally dry air in press containers
• Heating and cooling agregate – cool or heat of material in double tube (duplicated) containers
• Cleaning PU – liquid cleaner hot for removing the PU material from metal elements
• Containers for cleaning – suitable for use with cleaning PU
• Scale – for calibration of machine and check of products quality

Photogallery


Catalog CZ

Catalog EN