Line serves for pouring PU mixture to the open moulds Power 10 - 70 ml per sec. For larger forms is intended Arc Line ISO PU .
Double-skin Containers Without Pressure For Isocyanate And Polyol
- volume of containers is 250 l, are equipped with stirrers with electric motor
- material hopper on the cover of each container is equipped by silica-gel air drying
- cooling and heating by oil and circulatory pumps
- indicating of oil level increase
- heating of oil by electric convector, cooling by cooling unit with closed circuit
- continuous level indication of each component on the main control panel and touch LCD display
- each container is equipped with pump for filling of containers from barrels
- heated suction pipeline for components
Component Dosing
- two accurate dosing gear pump with cycloidal gear box and electromotor
- components are cleaned before entering the pumps, shell of filter is heated
- pumps are heated
- reading of component pressure with blocking of pump running during overrunning of maximal value
Head Suspension
- mixing head is fixed on the carrier, what is longitudinally moved on the arm
- automatic longitudinal movement over the unit by pneumatic cylinder
- automatic longitudinal movement of carrier with head over the unit
- manual, crosswise movement of arm on the arc frame of form carrier
- after pressing START button on the head carrier is position during pouring automatically stabilized by brake of crosswise movement
- position of head with respect to the axe of units is read by inductive sensors
- position, in which the unit is situated, is displayed on the touch LCD display
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Mixing Head
- is constructed for two PUR components, with the possibility of supply of colour concentrate
- coloring device"(container for colours)" cab be bought individually, see accesorries
- inlet for rinsing by rinsing medium and blowing
- mixing of both component is executed by rotary mixer with electromotor over the toothed belt
- setting up of the accurate revolutions of mixer is displayed on the LCD display (RPM)
- inlet and recycling pressure hoses are heated
- mixing chamber is equipped with the cooling shell for water cooling from external aggregate
Rinsing Of Mixing Head
- pressure tank with the volume of 45l
- continuous indication of level on the main switchboard and on the LCD display
- emergency control of rinsing
Units Moulds Bracket
- construction is made of 6, 12, 18 or 24 modular sections
- unit for fixing of two-piece or three-piece moulds with the maximal volume W240xL420xH230mm
- units opening and closing by the pneumatic cylinder with mechanical lock during closing- fully electric control for each unit
- closing is two-hand after pouring is automatic or manual opening is automatic or manual
- setting up of lean of unit with range ± 10°
- each lower desk of unit is heated adjustable regulation always for 6 units
Main Switchboard
- control of motors for container filling, of stirrers, of heating and cooling pumps and of dosing pumps
- set up and regulation of temperature of heated hoses, of oil, of dosing pumps and filters
- display of components temperature in containers for POLYOL and ISOCYANATE
- setting up and control of unit temperature, common for 6 units
- blocking of running during the deviation of actual temperature and set temperature
- display of level of POLYOL and ISOCYANATE
- blocking of running during shortage of one of component and during the rinsing
- switch “holding operation” for saving of energy during shot-down of production
- automatic switching off dosing pumps during overrun of maximal pressure
- colour touch LCD display
Colour Touch LCD Display
- setting up of desired flow rate of mixture from head (ml/s)
- setting up of desired volume rate of ISOCYANATE to 100% of POLYOL
- counter for cycles of pouring, rinsing, operating hour, number of product
- setting up of doses for each unit individually (ml)
- calculated time is automatically displayed from setting dose and discharge
- setting up of time and of day in the week for automatic switching of heating the moulds (preheating before starting the production)
- setting up of correct revolutions of head stirrer for pouring and individually for rinsing RPM
- setting up of production batch for regular notice to the number of made products
- setting up of time for looping the operation of stirrers of components in containers and pumps for oil
- report “rinsing necessary” if the material stays in head without rinsing for longer time than is setting
- possibility of prevention of change the important technical parameters by the help of password
- operating report (“minimal level”, “air pressure decrease”, “temperature out of working range
- breakdown report (“ circuit breaker breakdown”, failure phase”, “button error” ….)
Control Panel Next To The Head
- switch / switch off of electromotor for head of stirrer
- control of carrier brakes and arm
- control of backsplash, pouring, rinsing and blowing
- switch / switch off of the inlet of colour concentrate 1 and 2
- touch monochrome LCD display for setting and control of the device state
- function of “start” button placed in grip is automatically changed according the position of head
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Technical Parameters
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Number Of Section
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6
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12
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18
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24
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Length (mm)
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4900
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4500
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5200
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6100
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Wiegth (mm)
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4000
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4300
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4400
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5400
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Hight (mm)
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2400
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2200
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2100
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2200
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Weight (kg)
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7600
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7610
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7860
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8110
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Product / Shift
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300 - 400 |
600 - 1000 |
800 - 1200 |
1600 - 2000 |
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Closing Station
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Automatically / Hand
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Shift Between Station
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Hand
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Shift above Form
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Automatically
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Electric Input (kW)
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17
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18
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19
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20
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Voltage
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3 ~ 400V / 50Hz
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Air Pressure
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0,7 MPa
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Delivery time (month)
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5
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Change of technical parameters reserved
Dimensions - 24 section
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Suitable accesories for machine
Photogallery
Catalog CZ
Catalog EN
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REMONT PU machines 
